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Design / Fabrication · 2024

SR-71 Display Model

A machined display model of the SR-71 Blackbird — translating one of the most recognizable airframes ever built into clean, machinable geometry.

SubjectSR-71 Blackbird
ProcessCNC machining
SR-71 Display Model
Milled and polished aluminum SR-71

Overview

The SR-71's chines, blended fuselage, and engine nacelles are continuous compound surfaces — exactly the geometry that's hardest to capture with subtractive machining. The challenge was reducing the airframe to a form that reads instantly as a Blackbird while remaining producible with available tooling and setups.

Execution

I modeled the simplified airframe in CAD, programmed the toolpaths in MasterCAM, and milled the airframe from aluminum plate on a 3-axis CNC using a fixture-plate setup. After release from the stock, the part was deburred and hand-polished, and mounted on a display stand.